Care of Instruments

CHAPTER 23 Care of Instruments


Surgical instruments are designed to correct physical problems that require surgery. When a good-quality surgical instrument is used for the right job, that instrument should last a lifetime. That life can be extended if, during that use, it is cleaned and maintained properly.


Before using new instruments, it is important to take the time to inspect each one to ascertain that it is in good shape. That way, if one is defective, it can be sent back to the company for an exchange or refund. Any instrument that does not meet the following standards should be rejected.


All instruments should be checked for roughness or pitting of the surface. All instruments with moving parts should be checked for smoothness of engaging and disengaging and for proper meshing of the jaws. If two parts of an instrument are held together by a screw, the screw should be tight. If any such defects exist, they facilitate corrosion, rusting, and staining.


Certain specific aspects should be examined in some instruments. The box lock of a hemostat should clamp at the first tooth and produce an audible snap as it engages. When the instrument is reversed so that the jaws are being held, the ratchet should not spring open when tapped on a table or the palm of a hand. Scissors should be checked for sharpness. A good scissors should cut through four layers of gauze when just the tips of the blades are being used. A scissors shorter than 4 inches should be able to cut through no fewer than two layers. A needle holder should be checked by clamping an ordinary suture needle into its jaws and closing the box lock to the second tooth; it should not be possible to turn the needle with one’s fingers.


Soiled instruments must be cleaned as soon as possible after use. Within 10 minutes, blood or tissue left on an instrument starts to break down the instrument’s surface. This causes the instrument to become stained, pitted, or rusty. If instruments cannot be cleaned within that time frame, they should be kept moist by being placed in a wet towel; however, they should not be soaked, because that only hastens the breakdown of instruments.


Instruments are cleaned by using a scrub brush and cleanser or an ultrasonic cleaner with cleanser. Cleaning detergents and solutions must have a pH of 7 or 8.5 and must be diluted properly to prevent instrument breakdown. All the instruments in a pack are to be cleaned, even if they have not been used.


The scrub brushes used should be designed specifically for medical instruments. Too hard a bristle can cause damage and fail to get into the cracks and crevices that exist in individual instruments. The instruments should be opened and placed in the cleaning solution. Each instrument must be scrubbed, with attention to the grooves in the jaws, the box locks, and the joints. Then they should be rinsed in water and dried thoroughly, again with attention to the box locks and joints. The moving parts, such as joints, box locks, and ratchets, should be lubricated, using a lubricant that is specially designed for surgical instruments and is steam penetrable.


An ultrasonic cleaner provides rapid and thorough cleaning of an instrument. It works by producing bubbles that implode against the instrument, “blasting” the debris from the surface. This action cleans the instrument in places where brushes cannot reach. Before using this type of cleaner, all the instruments should be divided into two groups: sharp and nonsharp. Then they should be separated according to type of material, such as brass, stainless steel, and so forth. All ratchets should be opened, and any instrument designed to be taken apart should be separated. The instruments are placed in the rack provided, without overfilling it. The cleaner is then filled with water and the cleansing agent added. The cleansing agent should be specifically designed for an ultrasonic cleaner. The timer is set for 10 to 15 minutes. The tray should be removed promptly once the timer has gone off, and the instruments should be rinsed thoroughly with water, then carefully dried and lubricated.


Many elements contribute to the breakdown of instruments. The top three are tap water, surgical wraps, and moisture.


By learning about them, users can prevent high-quality instruments from becoming stained, pitted, or rusted.


An improper water source for an autoclave can be an instrument killer. Tap water contains minerals that, when vaporized, become concentrated and form layers on an instrument. As the instrument dries, the minerals cause pitting and corrosion. An autoclave should always be filled with distilled water to prevent the buildup of minerals. If an autoclave is supplied by a direct line, it is important to check the owner’s manual for instructions on cleaning the steam-line filter.


Surgical wraps also cause instrument breakdown. Most detergents are alkaline based, and most washing machines do not rinse well enough to remove the metallic ions that remain in materials. The instruments are wrapped in these fabrics and placed in an autoclave that produces steam, which vaporizes these metallic ions and deposits them onto the surgical instruments. For this reason, an autoclave should be cleaned on a weekly basis to prevent the buildup of minerals and metallic ions. Surgical wraps should be sent through two rinse cycles. It is also advisable to avoid overloading the washing machine when cleaning surgical wraps.


Moisture also damages instruments. Moisture damage can occur if the autoclave is not allowed to go through the drying cycle and if the instruments are not allowed to dry on a rack before being put away. Both of these practices cause the wrapped packages to develop condensation, which not only contaminates the pack but also causes the instruments to rust or corrode. Soaking instruments in cold-sterilization solutions for extended periods causes rust unless a rust-prohibitor solution is being used.


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Jul 8, 2016 | Posted by in EQUINE MEDICINE | Comments Off on Care of Instruments

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